玉米淀粉工业中多效蒸发工艺的模拟分析与优化

李义, 李明鑫, 刘俊, 李伟达, 贾中文, 王少靖, 赵国兴, 刘琳琳, 刘海军, 都健, 佟毅, 修志龙, 李大勇

现代化工 ›› 2019, Vol. 39 ›› Issue (S1) : 187 -191.

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现代化工 ›› 2019, Vol. 39 ›› Issue (S1) : 187-191. DOI: 10.16606/j.cnki.issn0253-4320.2019.S.043
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玉米淀粉工业中多效蒸发工艺的模拟分析与优化

    李义, 李明鑫, 刘俊, 李伟达, 贾中文, 王少靖, 赵国兴, 刘琳琳, 刘海军, 都健, 佟毅, 修志龙, 李大勇
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Simulation and optimization on multi-effect evaporation process for corn starch production

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摘要

玉米浆蒸发工序是湿磨法玉米淀粉工艺下游生产的关键过程。国内某玉米淀粉生产企业在该工序采取多效蒸发技术脱除水分。应用化工流程模拟软件Aspen Plus对该厂现有的六效蒸发工艺进行模拟,通过分析讨论玉米浆多效蒸发工序的用能状况,提出了两种优化策略:一是在进料前增设1台预热器;二是将工艺流程由混流改为逆流。采用策略二改造后的工艺流程较原有工艺节省了1.67 t/h新鲜蒸汽用量,模拟结果可以为工厂的节能改造提供参考。

Abstract

The evaporation of corn steep liquor is a crucial process in the downstream production of the wet corn starch milling process.A certain corn starch factory in China employs multi-effect evaporation technology in this process.Aspen Plus chemical process simulation software is used to simulate the existing six-effect evaporation process in the factory.Through analyzing and discussing the energy consumption situation of the multi-effect evaporation process for corn steep liquor,two optimization strategies are proposed.One is to add a preheater before feeding,and the other is to change the process from the mixed flow method to the countercurrent flow.The second modified process saves 1.67 t·h-1 of fresh steam.The simulation results can provide reference for the energy-saving renovation for similar factories.

关键词

玉米湿法加工 / 流程模拟 / 节能改造 / 多效蒸发

Key words

wet corn milling processing / process simulation / energy-saving renovation / multi-effect evaporation

Author summay

李义(1964-),男,硕士,研究方向为玉米现代化精深加工,Li-yi1@cofco.com

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玉米淀粉工业中多效蒸发工艺的模拟分析与优化[J]. 现代化工, 2019, 39(S1): 187-191 DOI:10.16606/j.cnki.issn0253-4320.2019.S.043

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