Study on high temperature plasma gasification-melting treatment of oil-based drilling cuttings
WEN Ping1, YU Hai-long2, WU Shu-cheng2
1. East China Petroleum Engineering Company, Sinopec, Nanjing 210019, China; 2. School of Petroleum Engineering, Changzhou University, Changzhou 213164, China
Abstract: With the increasing intensity of shale gas exploitation year by year,the amount of oil-based drilling cuttings needs to be dealt with is also increasing.Oil-based drilling cuttings are dangerous solid wastes,and their disposal costs account for a large proportion of drilling costs.In order to reduce the drilling cost,simplify the disposal process,and reduce the safety risks caused by oil-based drilling cuttings transport,a skid-mounted high-temperature plasma gasification and melting treatment system and device is designed.Each module of the system and the principle of operation are introduced,and the structure design and heat transfer calculation for key devices are carried out,and some experimental results of the system are checked.The calorific value of syngas produced by the system is 266,844 kJ·L-1,accounting for 81% of the calorific value of the input fuel.
文平, 于海龙, 吴曙程. 油基钻屑高温等离子体气化熔融处理技术研究[J]. 现代化工, 2022, 42(3): 216-220.
WEN Ping, YU Hai-long, WU Shu-cheng. Study on high temperature plasma gasification-melting treatment of oil-based drilling cuttings. Modern Chemical Industry, 2022, 42(3): 216-220.
[1] 孙根行,王丽芳,符丹,等.废弃油基钻井岩屑焚烧处理基础[J].钻井液与完井液,2017,34(3):59-63,67. [2] 卫清茂.浅谈钻井固化土堆放场工程设计[J].内蒙古石油化工,2015,(21):62-63. [3] 杜国勇,熊大富,刘宇程,等.完钻井井场混合液固化处理技术研究[J].石油与天然气化工,2006,35(3):242-243. [4] 赵敏,张海玲,杨琴.国内外含油污泥处理处置的标准研究[C].中国环境科学学会学术年会论文集,2014. [5] 单海霞,何焕杰,袁华玉,等.油基钻屑处理技术研究进展[J].河南化工,2012,(15):26-29. [6] 胡佑立.新形势下页岩气开发建设中存在的环保问题及处理技术[J].中小企业管理与科技:下旬刊,2017,(6):64-65. [7] Junttila J,Dijkstra N,Aagaard-Sorensen S.Spreading of drill cuttings and sediment recovery of three exploration wells of different ages,SW Barents Sea,Norway[J].Marine Pollution Bulletin,2018,135:224-238. [8] Angle C W,Dabros T,Hamza H A.Demulsifier effectiveness in treating heavy oil emulsion in the presence of fine sands in the production fluids[J].Energy & Fuels,2007,21(2):912-919. [9] Yang Liqing,Wang Haojing,Wang Hongfei,et al.Solid waste plasma disposal plant[J].Journal of Electrostatics,2011,69(5):411-413. [10] Tang L,Huang H,Hao H,et al.Development of plasma pyrolysis/gasification systems for energy efficient and environmentally sound waste disposal[J].Journal of Electrostatics,2013,71(5):839-847. [11] Arena U.Process and technological aspects of municipal solid waste gasification.A review[J].Waste Management,2012,32(4):625-639. [12] Chris Higman,Maarten van der Burgt.Chapter 5-gasification processes[M].London:Gasification Elsevier Inc,2003. [13] 朱凤森.旋转滑动弧等离子体裂解生活垃圾气化焦油化合物的基础研究[D].杭州:浙江大学,2018. [14] 赵增立,李海滨,吴创之,等.生物质等离子体气化研究[J].太阳能学报,2005,(4):468-472. [15] Prieto G,Okumoto M,Shimano K,et al.Reforming of heavy oil using nonthermal plasma[J].IEEE Transactions on Industry Applications,2001,37(5):1464-1467. [16] Diaz G,Leal-Quiros E,Smith R A,et al.Syngas generation from organic waste with plasma steam reforming[J].Journal of Physics Conference,2014,511:012081. [17] Rqfiq M H,Hustad J E.Biosyngas production by autothermal reforming of waste cooking oil with propane using a plasma-assisted gliding arc reactor[J].International Journal of Hydrogen Energy,2011,36(14):8221-82334. [18] Chernets O V,Korzhyk V M,Marynsky G S,et al.Electric arc steam plasma conversion of medicine waste and carbon containing materials [C].International Conference on Gas Discharges,2008:465-468. [19] PETA international.National cheng kung university-tainan,taiwan[OL].[2009-04-09].http://www.peat.com/national-cheng.html. [20] Internet Archive.AlterNRGannouncescommissioning of biomass gasifier at waste toliquidsfacility in China[OL].[2013-03-07].https://web.archive.org/web/20130307175931. [21] 等离子体气化技术落地贵州毕节[OL].[2014-06-13].http://gxt.guizhou.gov.cn/gxdt/szdt/201611/t20161107-9552281.html. [22] 中国环卫科技网.揭秘一万度高温垃圾熔融处理技术:能代替垃圾焚烧吗?[OL].[2018-08-29].https://www.cn-hw.net/news/201808/29/40201-1.html.