ZQC-25催化剂在加氢脱酸装置上的工业应用

金吉海, 焦祖凯, 宋君辉, 甄涛, 严金龙, 张铎, 刘丽芝

现代化工 ›› 2022, Vol. 42 ›› Issue (9) : 231 -234.

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现代化工 ›› 2022, Vol. 42 ›› Issue (9) : 231-234. DOI: 10.16606/j.cnki.issn0253-4320.2022.09.046
工业技术

ZQC-25催化剂在加氢脱酸装置上的工业应用

    金吉海, 焦祖凯, 宋君辉, 甄涛, 严金龙, 张铎, 刘丽芝
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Industrial application of ZQC-25 catalyst in hydrogenation-deacidification unit

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摘要

介绍了ZQC-25催化剂首次在某炼厂30万t/a润滑油加氢脱酸装置上的工业应用情况,分析了装置标定以及生产加氢脱酸油的运行结果。标定表明,以绥中常二线、减一线为原料,在平均反应温度分别为288℃和308℃、体积空速0.95 h-1、反应压力3.0 MPa、氢油体积比600:1的工艺条件下,能够生产酸值小于0.05 mg/g的加氢油,并保留了较高的CA值,为后续糠醛精制装置提供原料,在生产期间加氢脱酸油完全满足炼厂加氢脱酸装置要求。该催化剂采用了器外预硫化工艺,开工时间仅是原催化剂的1/2,2年来减少不合格产品约1 250 t。

Abstract

The industrial application of ZQC-25 catalyst for the first time in 300 000 t/a lubricating oil hydrogenation-deacidification unit of a refinery is introduced.The unit calibration and operation results are analyzed.It is indicated from the calibration that the hydrogenated oil with an acid value less than 0.05 mg·g-1 and a high CA value can be produced when Suizhong atmospheric pressure second line and vacuum first line fractions are used as feedstock,the average reaction temperature is 288℃ and 308℃,respectively,volume space velocity is 0.95 h-1,reaction pressure is 3.0 MPa and volume ratio of hydrogen to oil is 600:1.The products can be used as raw material for furfural refining unit.The hydrogenated and acid-removed oil can meet the requirements of hydrogenation-deacidification unit in the refinery.External pre-vulcanization process is employed for the catalyst.The time spent in start-up is only half that needed by the original catalyst.About 1,250 tons of unqualified products have been reduced by using ZQC-25 catalyst in two years.

关键词

ZQC-25催化剂 / 橡胶增塑剂 / 变压器油 / 加氢脱酸

Key words

ZQC-25 catalyst / rubber plasticizer / transformer oil / hydrogenation-deacidification

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ZQC-25催化剂在加氢脱酸装置上的工业应用[J]. 现代化工, 2022, 42(9): 231-234 DOI:10.16606/j.cnki.issn0253-4320.2022.09.046

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