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摘要
针对双塔精馏回收环己醇工艺,采用Fenske-Underwood-Gilliland-Kirkbride方程和RadFrac模块对双塔进行简捷设计和严格模拟,保证预分离塔条件不变,利用响应面优化法(RSM)对萃取精馏塔的设计参数进行实验设计,得到最终优化的操作条件:预分离塔板数N1=28,环己醇进料流量F=440 kg/h,操作压力P1=-0.007 5 MPa,回流比R1=6.5;萃取精馏塔塔板数N2=22,操作压力P2=96.401 kPa,回流比R2=2.49,萃取剂水质量分数为0.36。在最佳操作条件下,塔顶环己醇质量分数为95.9%,环己醇回收率为84.2%,投资成本5.34×106元,运行成本为2.19×106元,为环己醇回收工艺提供模型和数据基础。
Abstract
The Fenske-Underwood-Gilliland-Kirkbride equation and the RadFrac module are used to design and rigorously simulate the twin towers as for the cyclohexanol recovery process.Basing on the pre-separation tower conditions remaining unchanged,the design parameters of the extractive distillation tower are experimentally designed by using the response surface method (RSM).The final optimized operating conditions are obtained as follows:the number of pre-separation tower plates N1=28,the feed flow rate of cyclohexanol F=440 kg·h-1,the operating pressure P1=-0.007 5 MPa,the reflux ratio R1=6.5;the number of extraction distillation tower plates N2=22,the operating pressure P2=96.401 kPa,reflux ratio R2=2.49,water content in extractant is 0.36.Under the optimum operating conditions,the mass fraction of cyclohexanol at top of tower is 95.9%,the recovery rate of cyclohexanol is 84.2%,the investment cost is RMB 5.34 million,and the running cost is RMB 2.19 million.This paper provides models and data for cyclohexanol recovery process.
关键词
环己醇回收
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响应面法
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Aspen Plus模拟
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萃取精馏
Key words
cyclohexanol recovery
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response surface method
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Aspen Plus simulation
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extractive distillation
Author summay
双塔精馏回收环己醇工艺模拟与优化[J].
现代化工, 2017, 37(8): 195-199 DOI:10.16606/j.cnki.issn0253-4320.2017.08.045