双塔精馏回收环己醇工艺模拟与优化

杨涛, 李肖, 宁阳坤, 任保增, 李涛

现代化工 ›› 2017, Vol. 37 ›› Issue (8) : 195 -199.

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现代化工 ›› 2017, Vol. 37 ›› Issue (8) : 195-199. DOI: 10.16606/j.cnki.issn0253-4320.2017.08.045
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双塔精馏回收环己醇工艺模拟与优化

    杨涛, 李肖, 宁阳坤, 任保增, 李涛
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Simulation and optimization of cyclohexanol recovery by twin towers distillation

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摘要

针对双塔精馏回收环己醇工艺,采用Fenske-Underwood-Gilliland-Kirkbride方程和RadFrac模块对双塔进行简捷设计和严格模拟,保证预分离塔条件不变,利用响应面优化法(RSM)对萃取精馏塔的设计参数进行实验设计,得到最终优化的操作条件:预分离塔板数N1=28,环己醇进料流量F=440 kg/h,操作压力P1=-0.007 5 MPa,回流比R1=6.5;萃取精馏塔塔板数N2=22,操作压力P2=96.401 kPa,回流比R2=2.49,萃取剂水质量分数为0.36。在最佳操作条件下,塔顶环己醇质量分数为95.9%,环己醇回收率为84.2%,投资成本5.34×106元,运行成本为2.19×106元,为环己醇回收工艺提供模型和数据基础。

Abstract

The Fenske-Underwood-Gilliland-Kirkbride equation and the RadFrac module are used to design and rigorously simulate the twin towers as for the cyclohexanol recovery process.Basing on the pre-separation tower conditions remaining unchanged,the design parameters of the extractive distillation tower are experimentally designed by using the response surface method (RSM).The final optimized operating conditions are obtained as follows:the number of pre-separation tower plates N1=28,the feed flow rate of cyclohexanol F=440 kg·h-1,the operating pressure P1=-0.007 5 MPa,the reflux ratio R1=6.5;the number of extraction distillation tower plates N2=22,the operating pressure P2=96.401 kPa,reflux ratio R2=2.49,water content in extractant is 0.36.Under the optimum operating conditions,the mass fraction of cyclohexanol at top of tower is 95.9%,the recovery rate of cyclohexanol is 84.2%,the investment cost is RMB 5.34 million,and the running cost is RMB 2.19 million.This paper provides models and data for cyclohexanol recovery process.

关键词

环己醇回收 / 响应面法 / Aspen Plus模拟 / 萃取精馏

Key words

cyclohexanol recovery / response surface method / Aspen Plus simulation / extractive distillation

Author summay

杨涛(1990-),男,硕士生

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双塔精馏回收环己醇工艺模拟与优化[J]. 现代化工, 2017, 37(8): 195-199 DOI:10.16606/j.cnki.issn0253-4320.2017.08.045

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